ISO 9001
ISO 14001
IATF16949
ISO 9001
ISO 14001
IATF16949
February 21, 2025
Project Overview
Yuhui Die Casting collaborated with a leading global medical equipment manufacturer to produce aluminum alloy enclosures for ultrasound machines. The challenge was to provide durable, lightweight enclosures that could protect the machine's delicate internal components while ensuring both safety and longevity.
Industry: Medical
Material: Aluminum Alloy A380
Product: Ultrasound Machine Enclosure
Die Casting Equipment: 1000T
Surface Treatment: Sandblasting & Coating
CNC Machining: Precision Machining
Challenges:
1.Strict Dimensional Precision: The enclosures needed to fit precisely with other internal components, requiring exact tolerances for mounting holes, grooves, and ports.
2.High Durability: The part needed to offer strong impact resistance to safeguard the internal electronics.
3.Lightweight Design: While the enclosure needed to be robust, it also had to be lightweight for portability and ease of handling.
Our Approach and Solutions:
To meet the demanding medical standards, Yuhui Die Casting offered a comprehensive solution:
● Advanced Mold Design: We employed state-of-the-art CAE software to design and optimize the mold, ensuring structural integrity and durability while minimizing stress points.
● Precision Die Casting Process: Using a 1000T die-casting machine, we ensured that each enclosure met tight dimensional requirements and underwent rigorous airtightness testing.
● Multifaceted Quality Assurance: With ISO 9001:2015 and IATF 16949 certifications, we conducted X-ray inspections, strength assessments, and surface defect checks to ensure each batch of enclosures met stringent medical industry standards.
Results and Customer Feedback
Thanks to our precision die casting, the medical equipment manufacturer successfully improved the safety and operational stability of its ultrasound machines. The customer commended our meticulous attention to detail, timely delivery, and the overall efficiency of our solutions, choosing Yuhui Die Casting as a trusted partner for future production.
Conclusion
This project highlights Yuhui Die Casting's ability to deliver high-quality aluminum enclosures for the medical sector. Our focus on precision, reliability, and customer satisfaction helped enhance our client's product performance and strengthened our position in the medical industry.
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Eight Processes
High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ranging from 88T to 2000T.
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With machines from 88T to 2000T, we produce high-accuracy aluminum and zinc alloy parts efficiently.
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Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex components.
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A combination of manual and automated deburring techniques ensures smooth, defect-free surfaces for optimal performance.
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Post-casting reshaping and alignment guarantee dimensional accuracy and structural integrity.
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Comprehensive finishing solutions, including powder coating, spray painting, and UV coating, ensure superior durability and aesthetics.
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