ISO 9001
ISO 14001
IATF16949
ISO 9001
ISO 14001
IATF16949
What is Reshaping service?
Reshaping in the die casting industry typically refers to the process of adjusting and refining the shape, dimensions, or appearance of die-cast parts or molds. This process generally takes place after die casting and other preliminary processing steps, with the goal of ensuring that the final product meets design specifications, standards, and customer requirements. Reshaping is commonly used to repair defects in molds or castings, remove unnecessary parts, and adjust shape or accuracy.
Reshaping Department Workshop
Reshaping is a key process in die casting, primarily used to adjust the shape, dimensions, and surface quality of castings to ensure they meet design specifications and quality standards. At Yuhui, our reshaping processes include a combination of manual reshaping, hot reshaping, and hydraulic reshaping. These methods are employed together to meet the precise shape and accuracy requirements of different castings.
27 +years
Of experience
2500T
Capable of producing
30000 +㎡
Production Workshop
Yuhui Reshaping Processes
Precisely Shaping Every Casting
Manual Reshaping
Manual reshaping involves using hand tools to precisely adjust the shape, size, and surface quality of castings or molds. This method is typically employed for small-batch production or for parts requiring fine adjustments. It allows for highly detailed and accurate work, especially in complex or delicate components.
Hot Reshaping
Hot reshaping involves heating the casting to a specific temperature to soften the material, making it easier to reshape. This method is used for parts with complex geometries or where significant shape adjustments are needed. By applying controlled heat, the material becomes more malleable, allowing for precise reshaping without causing damage to the casting.
Hydraulic Reshaping
Hydraulic reshaping uses hydraulic pressure to shape or adjust the casting. A hydraulic press is applied to the part to modify its form, which is especially useful for large or heavy components. This method ensures precise control over the reshaping process, enabling it to handle more demanding adjustments in terms of size and shape with greater accuracy and efficiency.
Each of these reshaping methods is carefully selected based on the requirements of the casting, ensuring that the final product meets both functional and aesthetic standards.
Small Molded Parts with in Days
Our complete CNC aluminum service will accompany your aluminum machining project from the prototype construction to the end aluminum parts manufacturing.
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Post-Processing Inspection
After the coating process, our quality assurance team performs thorough inspections using advanced equipment like coordinate measuring machines (CMM), optical measuring instruments, height gauges, and micrometers. Each dimension is precisely measured to ensure compliance with customer specifications and drawings. Only products that meet these stringent standards are approved for storage, guaranteeing high-quality deliveries that align with customer requirements.
Material
Aluminum Alloy
Aluminum casting offers a lightweight, corrosion-resistant solution with excellent thermal conductivity and recyclability, making it suitable for a wide range of applications.
Aluminum ADC12, ADC6, A360, A380
Zinc Alloy
Zinc alloy casting provides high precision and excellent flowability for intricate designs, along with good corrosion resistance and lower production costs.
Zinc Zamak 3, Zamak 5, Zamak 2, ZA8
Eight Processes
High-accuracy aluminum and zinc alloy parts produced with state-of-the-art die casting machines ranging from 88T to 2000T.
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With machines from 88T to 2000T, we produce high-accuracy aluminum and zinc alloy parts efficiently.
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Over 50 CNC machines, including 3-axis, 4-axis, and 5-axis, deliver precise and efficient machining for complex components.
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A combination of manual and automated deburring techniques ensures smooth, defect-free surfaces for optimal performance.
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Post-casting reshaping and alignment guarantee dimensional accuracy and structural integrity.
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Comprehensive finishing solutions, including powder coating, spray painting, and UV coating, ensure superior durability and aesthetics.
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Global Partner in Die Casting Solutions
Yuhui & Leading Global Automotive Brand: Crafting Precision Steering Valve Solutions
One of the world's leading automotive brands partnered with Yuhui Die Casting to produce high-performance aluminum alloy components for steering valves.
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Yuhui Die Casting joined forces with a major communications equipment manufacturer to produce aluminum alloy heat sinks for communication base stations.
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Yuhui Die Casting collaborated with a leading global medical equipment manufacturer to produce aluminum alloy enclosures for ultrasound machines.
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Spraying in one, fast switching.
The whole machine is equipped with four pressure centrifugal nozzles with adjustable flow rate located under the motor.
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Precise quantitative and uniform spreading
25L bucket, sowing width up to 8m, sowing speed is 30L/min.
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Field transportation saves time and effort
Quick loading and unloading, efficient transportation, regardless of terrain and distance restrictions
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FAQ
Q: What reshaping methods do you use?
+ -A: We use manual reshaping, thermal reshaping, and hydraulic reshaping to ensure the product meets design requirements.
Q: What is the tolerance control for your reshaping process?
+ -A: We can control reshaping tolerances within ±0.05mm and offer finer adjustments based on customer requirements.
Q: Will reshaping affect the mechanical properties of the product?
+ -A: Our reshaping process strictly controls deformation to ensure mechanical properties and structural integrity remain unaffected.
Q: When is thermal reshaping necessary?
+ -A: We use thermal reshaping for high-precision requirements, thick-walled structures, or significantly deformed parts by heating them to improve plasticity before correction.
Q: How do you perform hydraulic reshaping?
+ -A: We use specialized hydraulic reshaping equipment, adjusting part shapes precisely with high-pressure cylinders, ideal for large or high-strength materials.
Q: Do reshaped parts require additional processing?
+ -A: It depends on the part requirements. High-precision parts may need extra machining, heat treatment, or surface finishing to ensure final quality.
Q: How do you inspect the reshaping results?
+ -A: We use Coordinate Measuring Machines (CMM), laser scanners, and specialized fixtures to ensure precision.
Q: Which industries benefit from your reshaping process?
+ -A: Our reshaping process is widely used in automotive, aerospace, medical, and telecommunications industries for high-precision parts.
Q: Will reshaping affect the surface quality of the product?
+ -A: We use padded fixtures, non-contact measurement, and can provide additional surface treatments such as coating, plating, or polishing to maintain surface quality.
Q: Do you offer customized reshaping solutions?
+ -A: Yes, we provide tailored reshaping solutions based on part structure, material, and application requirements to ensure optimal results.
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